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Home Trade Fairs Achema

Digital transformation of the process industry

22. June 2018
in Achema, Measurement, Instrumentation, Control & Automation, Plant Construction, Engineering & Components, Trade Fairs
INDUSTRY24h - Fachwelt Verlag
The dig­i­tal trans­for­ma­tion of the process indus­try is in full swing. At the Achema 2018, Siemens exhib­it­ed under the ban­ner “Accel­er­ate the dig­i­tal trans­for­ma­tion — from inte­grat­ed engi­neer­ing to inte­grat­ed oper­a­tion”. Fea­tured over a total area of just under 1,300 square meters will be the Dig­i­tal Enter­prise solu­tions port­fo­lio, which allows com­pa­nies of the process indus­try to lever­age the ben­e­fits of Indus­trie 4.0 already today. The port­fo­lio encom­pass­es inte­grat­ed hard­ware, soft­ware and ser­vices for com­pa­nies of all sizes and from all sec­tors of the process indus­try. “We are the first provider ever to offer an end-to-end data mod­el along the entire plant life cycle, from inte­grat­ed engi­neer­ing and inte­grat­ed oper­a­tions through to data-based ser­vices. This mod­el, the dig­i­tal twin, enables users to achieve high­er flex­i­bil­i­ty, a short­er time to mar­ket, greater effi­cien­cy and improved qual­i­ty dur­ing run­ning oper­a­tion. With this achieve­ment, we’ve already put the tech­ni­cal con­di­tions in place to allow the imple­men­ta­tion of Indus­trie 4.0. Using co-cre­ation meth­ods in asso­ci­a­tion with our part­ners, we are con­cen­trat­ing the exper­tise need­ed to devel­op new, inno­v­a­tive prod­ucts and ser­vices,” says Jür­gen Bran­des, CEO of the Process Indus­tries and Dri­ves Division. 
Siemens will be demon­strat­ing the ben­e­fits of dig­i­tal­iza­tion for brown­field and green­field plants at its Achema booth using a num­ber of spe­cif­ic cus­tomer exam­ples. One of these is a project under­tak­en by paint man­u­fac­tur­er Dulux using the Siemens solu­tion port­fo­lio to imple­ment its first “Dig­i­tal Paint Plant”. Dulux was con­cerned to ensure pro­duc­tion to a con­sis­tent­ly high stan­dard of qual­i­ty with suf­fi­cient flex­i­bil­i­ty to address indi­vid­ual cus­tomer require­ments. The dig­i­tal solu­tion it imple­ment­ed per­mits batch size 1 pro­duc­tion, mean­ing that the size of a sin­gle batch has come down from 5,000 to just 100 liters of paint. 

At its Freiburg site, Pfiz­er has stepped up the automa­tion and dig­i­tal­iza­tion of its tablet and cap­sule pro­duc­tion for the treat­ment of can­cer suf­fer­ers and car­diac patients as well as for pain relief using Siemens solu­tions. The aim was to enable a rapid response to chang­ing mar­ket require­ments – while main­tain­ing a con­sis­tent­ly high stan­dard of qual­i­ty. Changes in vol­ume used to require up to four months for the nec­es­sary adjust­ments to be made. Today, Pfiz­er is able to adapt to a new mar­ket in just minutes.
Whether brown­field or green­field facil­i­ties: Siemens will be demon­strat­ing at the Achema how com­pa­nies of all dif­fer­ent sizes and sec­tors can achieve a sim­ple entry into the world of dig­i­tal trans­for­ma­tion. Depend­ing on the degree of dig­i­tal­iza­tion, users are able to imple­ment either the full scope of the Dig­i­tal Enter­prise port­fo­lio or sim­ply pick indi­vid­ual dig­i­tal appli­ca­tions. On the basis of its world lead­ing automa­tion and dri­ves port­fo­lio, with Dig­i­tal Enter­prise Siemens is mak­ing new tech­no­log­i­cal con­cepts based on indus­tri­al stan­dards acces­si­ble to all – for instance for mod­u­lar plant con­struc­tion, which offers extreme flex­i­bil­i­ty to sup­pli­ers and plant oper­a­tors alike. A num­ber of con­crete appli­ca­tions and ref­er­ences show­cased at the Achema demon­strate ways in which users can lever­age the full poten­tial of digitalization. 

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