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Home Focus Mechanical & Thermal Processes

Future-proof drying

6. February 2020
in Mechanical & Thermal Processes, Pumps & Compressors
R-513A refrigerant offers the most future-proof operating solution for refrigeration dryers. (Picture: Kaeser)

R-513A refrigerant offers the most future-proof operating solution for refrigeration dryers. (Picture: Kaeser)

Any­body using refrig­er­a­tion dry­ing in com­pressed air treat­ment is required to com­ply with the F‑gas reg­u­la­tion. The new EU 517/2014 direc­tive rep­re­sents the end for cer­tain refrig­er­ants that are still cur­rent­ly used in these dryers.

Near­ly every com­pressed air sta­tion uses refrig­er­a­tion dry­ers, since most appli­ca­tions require these machines to deliv­er a depend­able sup­ply of qual­i­ty dried com­pressed air. The F‑gas reg­u­la­tion EU 517/2014 has been in force since 2015. It is intend­ed to min­imise the emis­sions of part­ly-flu­o­ri­nat­ed green­house gas­es (F‑gases) as they sig­nif­i­cant­ly con­tribute to glob­al warm­ing. The effects of this leg­is­la­tion can already be felt by oper­a­tors of com­pressed air sta­tions, because F‑gases are used as refrig­er­ants in refrig­er­a­tion dry­ers. This means that oper­a­tors have to com­ply with the directive’s stip­u­la­tions when they ser­vice or repair exist­ing refrig­er­a­tion dry­ers, or when new refrig­er­a­tion dry­ers are pur­chased. The refrig­er­ants used up until now are being with­drawn from the market.

All refrig­er­ant dry­ers from Kaeser Kom­pres­soren will there­fore use the new R‑513A refrig­er­ant by the end of 2019. It is cli­mate-friend­ly and pro­vides users with peace of mind when it comes to future-proof oper­a­tion. Kaeser is sup­port­ing all cus­tomers to con­vert their sys­tems to a more envi­ron­men­tal­ly-friend­ly alternative.

When plan­ning the pur­chase of a new dry­er, con­sid­er­a­tion should be giv­en to make sure that the unit uses a refrig­er­ant that com­plies with the require­ments of the direc­tive, not just today, but also in the years to come, and that the refrig­er­ant will be avail­able for future ser­vice work. Some man­u­fac­tur­ers use mate­ri­als that are legal today, but which will even­tu­al­ly become pro­hib­it­ed, or which will sim­ply no longer be offered, due to their high glob­al warm­ing poten­tial. This means that those oper­a­tors who use these mate­ri­als will soon be faced with the same prob­lem – the com­pa­ny is aware of this issue and takes ear­ly pre­ven­ta­tive coun­ter­mea­sures accordingly.

It rarely makes sense to retro­fit old­er but func­tion­al machines to use new refrig­er­ants. Oper­a­tors are well advised to take note of the cur­rent­ly-used refrig­er­ants in their equip­ment and to obtain infor­ma­tion regard­ing alter­na­tive strate­gies. Kaeser’s expe­ri­enced and cer­ti­fied per­son­nel are avail­able to assist you. Cer­ti­fied ser­vice is advis­able for all refrig­er­a­tion dry­ers in order to pro­vide dif­fer­ent solu­tions with regards to this sub­ject; this is espe­cial­ly true for old­er sys­tems where refrig­er­ant con­ver­sion is uneconomical.

All refrig­er­a­tion dry­ers are designed to pro­vide max­i­mum effi­cien­cy and ener­gy cost sav­ings. Thanks to the new refrig­er­ant, they are also future-proof for their entire ser­vice life when it comes to applic­a­ble refrig­er­ant leg­is­la­tion. More­over, they are excep­tion­al­ly effi­cient, require min­i­mal main­te­nance and are easy and quick to service.

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