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Home Focus Food & Beverage

Great power saving through accidental discovery

3. March 2021
in Food & Beverage, Measurement, Instrumentation, Control & Automation, News, Operation & Maintenance, Quality Management

Sim­ply because the ther­mome­ters with­in them are wrong­ly placed, mod­ern store refrig­er­a­tors are con­sum­ing far more ener­gy than nec­es­sary — that is what researchers from Chalmers Uni­ver­si­ty of Tech­nol­o­gy, Swe­den, found out. But they also fig­ured out how to solve the prob­lem. And because super­mar­ket refrig­er­a­tion accounts for around 1.5 per cent of Swe­den’s total elec­tric­i­ty usage, with the fig­ures in Ger­many and the Unit­ed King­dom being sim­i­lar, the poten­tial effi­cien­cy sav­ings are there­fore extreme­ly significant.
Tom­mie Måns­son recent­ly com­plet­ed his doc­tor­al project look­ing at how super­mar­kets could func­tion as vir­tu­al bat­ter­ies in smart elec­tri­cal grid sys­tems. But dur­ing his exper­i­ments, he realised some­thing pecu­liar. He saw that the ther­mome­ters which reg­u­late the tem­per­a­ture of super­mar­ket refrig­er­a­tors were sys­tem­at­i­cal­ly incor­rect­ly placed, result­ing in excess cooling.

“When stores switched from open refrig­er­at­ed cab­i­nets to closed ones with a door, they failed to repo­si­tion the ther­mome­ter that mea­sures the recir­cu­lat­ing air. Since the ther­mome­ter is placed close to the door, the air seems warmer than it actu­al­ly is, lead­ing the refrig­er­a­tor to low­er the tem­per­a­ture more than nec­es­sary. As a result the fridge uses more ener­gy than is actu­al­ly need­ed, and runs more unevenly.”
— Tom­mie Månsson

When the researchers exper­i­ment­ed with mov­ing the ther­mome­ters to a more suit­able posi­tion with­in the refrig­er­a­tors, thus show­ing a more accu­rate tem­per­a­ture, they noticed that the refrig­er­a­tors con­sumed on aver­age about 5 per cent less ener­gy. The poten­tial improve­ments could affect over 3000 super­mar­kets in Swe­den alone.
“We then saw sev­er­al cli­mate-pos­i­tive effects. The tem­per­a­ture of the air enter­ing the refrig­er­a­tor when the doors were opened had less impact, and it became eas­i­er to main­tain an even tem­per­a­ture – which is more ener­gy effi­cient. In addi­tion, when the refrig­er­a­tors were not inad­ver­tent­ly cool­ing the indoor tem­per­a­ture of the store as much as before, the over­all heat­ing needs of the super­mar­ket were reduced,” says Tommie.
The dis­cov­ery has now led to an EU patent for a ther­mome­ter hold­er for super­mar­ket refrig­er­a­tors, mak­ing the ther­mome­ter easy to move and repo­si­tion. A start­up com­pa­ny has even been launched to mar­ket the innovation.
 

Untapped potential

Pilot tests in stores of Ger­man super­mar­ket chain Rewe have been suc­cess­ful, with around 7000 ther­mome­ters repo­si­tioned, lead­ing to a clear reduc­tion in con­sump­tion, and a fur­ther roll­out of the small ther­mome­ter hold­ers is planned. In Swe­den and the rest of Europe, the mar­ket has not yet realised the poten­tial, despite the fact that in Swe­den alone there are poten­tial­ly more than 3,000 stores that could reduce their consumption.
Swedish super­mar­kets account for 3 per cent of Swe­den’s total elec­tric­i­ty con­sump­tion, of which refrig­er­a­tors alone account for about half of this fig­ure. The fig­ures in Ger­many and the Unit­ed King­dom are sim­i­lar. Improv­ing their ener­gy effi­cien­cy even more could thus have a huge impact in reduc­ing ener­gy use and the resul­tant car­bon diox­ide emissions.
“Prob­a­bly the mar­ket has not yet realised what there is to gain here. In the past, stores had open refrig­er­a­tors. When they put on doors, ener­gy con­sump­tion was more than halved – a fan­tas­tic improve­ment. So the mar­ket seems con­tent, despite the fact that it can improved yet fur­ther still.”
Tom­mie Måns­son con­tin­ues, “Refrig­er­at­ed foods are of course far more wide­spread now than ever before. So despite the fact that most stores have replaced their inef­fi­cient open refrig­er­a­tors with more ener­gy-effi­cient closed ones, it seems that in total, the cool­ing sys­tems do not actu­al­ly con­sume less elec­tric­i­ty than before, because the super­mar­kets today have so many more refrigerators.”

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