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Home Focus Mechanical Processes

High-tech for tertiary wastewater treatment

9. April 2018
in Mechanical Processes, Water & Waste Water
The INVENT iFILT-diamond filter at a municipal wastewater treatment plant.

The Invent iFilt-diamond filter at a municipal wastewater treatment plant. (Picture: Invent)

The glob­al reuse of water direct­ly after it has been treat­ed in a waste­water treat­ment plant is increas­ing­ly gain­ing in impor­tance, be it for rea­sons of envi­ron­men­tal­ism or effi­cien­cy. This increas­es demands on the treat­ment of waste­water and requires addi­tion­al treat­ment phas­es. A fun­da­men­tal part of ter­tiary waste­water treat­ment is the added fil­tra­tion. It is the basis for fur­ther steps of con­di­tion­ing, such as a fourth treat­ment stage, sep­a­ra­tion of microplas­tics, reten­tion of phos­pho­rus, or disinfection.
INVENT Umwelt- und Ver­fahren­stech­nik AG made use of their long-stand­ing expe­ri­ence in the sec­tor of water and waste­water treat­ment as well as their exper­tise in the fields of flu­id mechan­ics, hydraulics and com­po­nent design to devel­op the iFilt-dia­mond fil­ter. It was con­struct­ed espe­cial­ly for the sep­a­ra­tion of solids from flu­ids as the next treat­ment phase after secondary
sed­i­men­ta­tion. It removes the small­est sus­pend­ed solids that are still present in waste­water, for exam­ple acti­vat­ed sludge flakes, microplas­tics, pre­cip­i­ta­tion flakes after phos­pho­rus reduc­tion or pow­dered acti­vat­ed car­bon. It is extra­or­di­nar­i­ly ener­gy- and resource-effi­cient and offers excel­lent sep­a­ra­tion per­for­mance using a min­i­mum of space.
Indus­tri­al enter­pris­es are also great­ly inter­est­ed in the ener­gy-effi­cient and eco­log­i­cal use of their pro­cess­ing water. The iFilt-dia­mond fil­ter can be applied in many areas, such as in the gen­er­al reuse of pro­cess­ing water in the paper and tex­tile indus­tries, water treat­ment in fish­eries or the treat­ment of flush water in the bev­er­age industry.

Enhanced hydraulic performance due to cross-flow-filtration

The iFilt-dia­mond fil­ter uses a well-thought-out flu­id-mechan­i­cal over­all con­cept. Depend­ing on the indi­vid­ual case this con­cept enhances hydraulic per­for­mance by up to 100 per­cent! This is achieved by using a holis­tic flu­id-mechan­i­cal opti­miza­tion approach that is based on the prin­ci­ple of cross-flow-filtration.
The con­tin­u­ous rota­tion of the disc, the very high rota­tion­al speed and the thus ini­ti­at­ed effect of a tan­gen­tial-dynam­ic fil­tra­tion lim­it the built-up of a sur­face lay­er to a min­i­mum and enable an opti­mal hydraulic dis­charge. A small num­ber of rotat­ing fil­ter discs already achieve high through­puts. This means low spa­tial require­ments: the iFilt-dia­mond fil­ter can be put into oper­a­tion even under restrict­ed cir­cum­stances with regard to space.

Many advantages for the operating company

Apart from the hydraulic effi­cien­cy and the result­ing high eco­nom­ic effi­cien­cy the iFilt-dia­mond fil­ter offers addi­tion­al advan­tages for the oper­a­tor. The fact that no large-scale gas­ket nei­ther in the rotor’s feed nor the dis­charge area is required makes the machine vir­tu­al­ly main­te­nance-free. Leak­age and there­fore unno­ticed dete­ri­o­ra­tion of the filtrate’s qual­i­ty will not hap­pen. As the fil­ter disc is in con­stant rota­tion the ener­gy-inten­sive back­wash­ing cycles are reduced to a min­i­mum and the over­all ener­gy con­sump­tion of the fil­ter is extreme­ly low.
All com­po­nents of the iFilt-dia­mond fil­ter are made of high-qual­i­ty stain­less steel, there­fore by far exceed­ing all require­ments of mod­ern waste­water treat­ment with regard to dura­bil­i­ty and longevi­ty. The applied mate­r­i­al meets the high­est demands on robust­ness and mechan­i­cal sta­bil­i­ty even under the most adverse conditions.

Conclusion on iFilt-diamond filter

Up to now the pro­cess­ing steps of fil­tra­tion or micro-siev­ing have been con­nect­ed with high invest­ment costs, a fact that has a deter­ring effect on many munic­i­pal­i­ties and indus­tri­al enter­pris­es. How­ev­er, pub­lic pres­sure to tack­le this sub­ject in order to pro­tect the envi­ron­ment is mount­ing. The new­ly devel­oped and flu­id-mechan­i­cal­ly opti­mized iFilt-dia­mond fil­ter meets all
demands on con­tin­u­a­tive treat­ment steps in com­mu­nal and indus­tri­al water treat­ment. Invent there­fore makes sure that ter­tiary treat­ment steps can be real­ized in a more eco­nom­ic and largescale way.
Invent at the Ifat: hall A2, stand 327/426

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