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Home Focus Pumps & Compressors

Prevent icing on offshore platforms

6. June 2019
in Pumps & Compressors
The process diaphragm pumps will inject mono ethylene glycol (MEG) into the pumping process, preventing the build-up of methane hydrates at critical process points and effectively countering bore hole icing. Picture: Lewa

The process diaphragm pumps will inject mono ethylene glycol (MEG) into the pumping process, preventing the build-up of methane hydrates at critical process points and effectively countering bore hole icing. (Picture: Lewa)

Lewa has deliv­ered a total of six Ecoflow type LDH5 process diaphragm pumps to the Ara­bi­an Gulf in order to expand the pump­ing capac­i­ty of two off­shore gas fields. The pumps are used to inject mono eth­yl­ene gly­col (MEG) to pre­vent bore hole icing at crit­i­cal points along the pipeline. This job fol­lows two ear­li­er major projects. As part of the largest job in Lewa’s his­to­ry, a total of 40 process diaphragm pumps for MEG injec­tion were built for the end cus­tomer, an inter­na­tion­al com­pa­ny, in 2013. A fol­low-up order in the sum­mer of 2017 includ­ed the deliv­ery of 12 Ecoflow series type LDH5 pumps, among oth­er prod­ucts. The expe­ri­ence, gained on the two pre­vi­ous projects has helped to han­dle the cur­rent, third project with even more speed and efficiency.

As part of ongoing customer relationship, the current major project is Lewa's third MEG-injection project for the Arabian Gulf. Picture: Lewa
As part of ongo­ing cus­tomer rela­tion­ship, the cur­rent major project is Lewa’s third MEG-injec­tion project for the Ara­bi­an Gulf. (Pic­ture: Lewa)

The major order arrived at the end of March 2018. Its goal was to increase the pump­ing capac­i­ty of two off­shore gas fields in Sau­di Ara­bia. For this pur­pose, an inter­na­tion­al oil and gas com­pa­ny ordered a total of six Ecoflow type LDH5 process diaphragm pumps from Lewa. They are installed on well­head plat­forms (WHPs) togeth­er with the cor­re­spond­ing M8 pump heads. From there, the pumps will inject mono eth­yl­ene gly­col into the pump­ing process. This will pre­vent methane hydrates from accu­mu­lat­ing at crit­i­cal process loca­tions, there­by effec­tive­ly coun­ter­ing bore hole icing. “The six LDH5 pumps work with an oper­at­ing pres­sure of approx­i­mate­ly 520 bar and are designed for a flow rate of 5000 l/h,” said Klaus Fig­gle, Senior Project Man­ag­er of Engi­neer­ing at Lewa. “As such, they are ide­al­ly suit­ed for the appli­ca­tion and con­tribute to com­pli­ca­tion-free gas pumping.”

As part of the coop­er­a­tive effort with the end cus­tomer, this cur­rent major project rep­re­sents what is now the com­pa­ny from Leon­berg, Ger­many’s third MEG-injec­tion project for the Ara­bi­an Gulf gas field. The ship­ment of 40 process diaphragm pumps back in 2013 (as part of what was pre­vi­ous­ly the largest order in Lewa’s com­pa­ny his­to­ry) was sup­ple­ment­ed in 2017 by the fol­low-up order of 12 process pumps and 8 box­er pumps. The com­pa­ny received the let­ter of intent for the cur­rent project Lewa in May 2018, and the con­tract fol­lowed in July 2018.  “Since the pre­vi­ous order involved the deliv­ery of iden­ti­cal sys­tems, we com­plet­ed the project prompt­ly and effi­cient­ly by Novem­ber of the same year,” Fig­gle report­ed. “We were even able to short­en the deliv­ery process of the first two sys­tems by three weeks. The cus­tomer has expressed a high lev­el of sat­is­fac­tion with both the qual­i­ty of the pumps and the course of the project.” The sys­tems are cur­rent­ly being installed on the platform.

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