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Home Focus Food & Beverage

Clean label alternative to methylcellulose

17. August 2023
in Focus, Food & Beverage, Ingredients & Auxiliary Materials
Clean label alternative to methylcellulose

Methyl­cel­lu­lose (E461 in the EU) is a food addi­tive used for a host of prop­er­ties, often in the same prod­uct. It acts as a thick­en­er, emul­si­fi­er, binder, sta­bilis­er, and gelling agent in food, drinks, and sup­ple­ments. It has been approved by food safe­ty author­i­ties around the world for decades, includ­ing by the US Food and Drug Admin­is­tra­tion (FDA) and the Euro­pean Food Safe­ty Author­i­ty (EFSA). How­ev­er, its use has risen in recent years as man­u­fac­tur­ers look to replace many of the func­tion­al­i­ties of ani­mal pro­teins, includ­ing egg, in plant-based alter­na­tive and it is gen­er­al­ly not con­sid­ered to be a clean label addi­tive. Egg­ment­ed Reality’s first prod­uct is an ingre­di­ent that can replace egg and methyl­cel­lu­lose in a vari­ety of appli­ca­tions and will allow man­u­fac­tur­ers to devel­op the next gen­er­a­tion of clean label meat, seafood, and dairy alter­na­tives, it says.

 

“We have devel­oped a unique tech­nol­o­gy plat­form that uses mate­r­i­al sci­ence approach­es to char­ac­terise func­tion­al­i­ties, under­stand them in dif­fer­ent ways, and then to search out­ward­ly for oth­er sources of that func­tion­al­i­ty that can be bet­ter,” said the startup’s CEO and co-founder, Jon Rathauser. Its “tech­nol­o­gy plat­form” was devel­oped by its two sci­en­tif­ic co-founders, Itai Bloch and Ita­mar Yadid, who were work­ing at Israel’s Migal Research Insti­tute. Bring­ing togeth­er their knowl­edge of pro­tein expres­sion, chem­in­for­mat­ics, and struc­tur­al biol­o­gy, they com­plet­ed a proof-of-con­cept product.

 

In addi­tion to its mate­r­i­al sci­ence approach, the start­up uses pre­ci­sion fer­men­ta­tion to pro­duce its final ingre­di­ents, which can be cus­tomised to meet spe­cif­ic appli­ca­tion require­ments, such as aller­genic­i­ty, pH lev­el, or tem­per­a­ture require­ments. Egg­ment­ed Real­i­ty, which received an ini­tial invest­ment of 1.2 mil­lion US-Dol­lars from Israel’s Fresh Start FoodTech incu­ba­tor, is not reveal­ing details of the sources it cur­rent­ly uses to pro­duce the ingre­di­ents. How­ev­er, Rathauser said they are nat­u­ral­ly occur­ring pro­teins that are already known to the food indus­try – a fact that should sim­pli­fy the process of achiev­ing Gen­er­al­ly Recog­nised As Safe (GRAS) sta­tus in the US.

 

“It’s in the food sup­ply already and is con­sumed by humans, but it’s not nec­es­sar­i­ly being used for the gela­tion and bind­ing capa­bil­i­ties that we are now inter­est­ed in,” he said, adding that the start­up wants to tar­get the North Amer­i­can mar­ket before under­tak­ing the more com­plex steps to secur­ing nov­el food approval for the EU. Accord­ing to Rathauser, there are two main rea­sons to use pre­ci­sion fer­men­ta­tion to pro­duce these pro­teins, even if they already exist in the food sup­ply chain.

 

“Num­ber one, it enables us to find ingre­di­ents that maybe are not wide­ly acces­si­ble nat­u­ral­ly, so we can increase the glob­al sup­ply of some­thing that’s hard to either access or just does­n’t exist in large quan­ti­ties. “The sec­ond rea­son to do it is, if you’re inter­est­ed in an ani­mal source pro­tein, then this is a bet­ter approach to pro­vid­ing that source of func­tion­al­i­ty; […] it should be more envi­ron­men­tal­ly friend­ly and sustainable.”

 

The entre­pre­neur, who co-found­ed dig­i­tal health­care start­up Keheala and was its CEO for eight years, said Egg­ment­ed Reality’s approach is to “take a step back­wards” and reverse engi­neer the func­tion­al­i­ty of both egg and methyl­cel­lu­lose. “We’re actu­al­ly using tech­nol­o­gy to ask the ques­tion, ‘was the egg real­ly the best for gelling, bind­ing, foam­ing, emul­si­fi­ca­tion – or was it pret­ty good at all of those fea­tures and just easy to use because it was in the back­yard and scalable?’

 

 

Although Egg­ment­ed Reality’s final ingre­di­ents are ani­mal-free, the genet­ic code of the tar­get pro­tein is not nec­es­sar­i­ly plant-based, the CEO and co-founder said. “If the ingre­di­ent orig­i­nates from an ani­mal source, we’re open mind­ed to that,” Rathauser said. “The genet­ic code can be ani­mal orig­i­nat­ing, but we will pro­duce it using pre­ci­sion fer­men­ta­tion so that it is a veg­an approach to pro­vid­ing food ingredients.”

 

The start­up cur­rent­ly has the capac­i­ty to pro­duce 80 litres. Key to suc­cess and wider uptake of its nov­el ingre­di­ent will be scal­ing up to bring costs down, Rathauser said. “Right now, we’re using a more expen­sive tech­nol­o­gy – pre­ci­sion fer­men­ta­tion – to repli­cate what we already have inex­pen­sive­ly from the ani­mal source and, for many con­sumers, that’s not going to be enough to move the nee­dle and have them tran­si­tion to these more envi­ron­men­tal­ly-friend­ly and ani­mal-friend­ly alter­na­tives.” To this end, Egg­ment­ed Real­i­ty is look­ing for part­ners with whom it can scale up and co-devel­op prod­ucts. It has already estab­lished a joint devel­op­ment part­ner­ship with Israel’s food man­u­fac­tur­er Tnuva.

 

While Egg­ment­ed Reality’s pre­ci­sion fer­men­ta­tion process involves genet­ic engi­neer­ing, the final prod­uct will not nec­es­sar­i­ly con­tain any genet­i­cal­ly engi­neered mate­ri­als as these can be removed. Brands using the ingre­di­ent may need to dis­close the use of genet­ic engi­neer­ing in the pro­duc­tion process on prod­uct labelling – the start­up will deter­mine this at a lat­er stage to ensure reg­u­la­to­ry com­pli­ance – but such dec­la­ra­tions are rel­a­tive­ly com­mon in the US, Rathauser said, and so this is not a con­cern for the startup.

 

In any case, Rathauser is con­fi­dent that Egg­ment­ed Reality’s first ingre­di­ent will have a clean­er label than methyl­cel­lu­lose, which is “heav­i­ly chem­i­cal­ly processed”, he said. “It will be list­ed as the spe­cif­ic pro­tein […], which is nat­ur­al and known to the food sup­ply,” he told Fi Glob­al Insights. Despite Egg­ment­ed Reality’s ini­tial focus on replac­ing methyl­cel­lu­lose, its plat­form can be used to devel­op oth­er func­tion­al equiv­a­lents to com­mon addi­tives, Rathauser said, and it is cur­rent­ly fundrais­ing with a view to devel­op­ing a sec­ond ingre­di­ent that should be ready next year.

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